Edge Protection Fence Project in Dubai | Giant Fence Case Study

Location

United Arab Emirates

Date

May 18, 2025

Products

Edge Protection Fence

Application

Construction Safety Protection

Dubai, known as a global benchmark in construction, imposes strict requirements on the safety, durability, and visual quality of building materials. Our client — a reputable building materials supplier in Dubai — serves large-scale infrastructure and high-end commercial projects. For the perimeter safety of a premium commercial complex, they needed 3,300 sets of Edge Protection Fence that not only met precise dimensional tolerances but also complied with RAL1028 color standards for high visibility on-site.

• Dimensions & Structure
  • Size: 1150 mm (H) × 2235 mm (W), Wire: 5.7 mm
  • Top bend: 115° ±2°; Bottom bend: 90° ±2°
• Precision Engineering
  • Based on client-supplied drawings, we used precision mold stamping and bending.
  • Actual angle error controlled within ±1°, surpassing industry standards and customer requirements.
• Materials & Coating
  • High-strength Q195 wire + Q235 steel toe board.
  • Surface treatment: Hot-dip galvanizing + RAL1028 powder coating.
  • Delivers both corrosion resistance and enhanced visibility.
• Safety & Durability
  • Excellent tensile and bending strength for high-impact resistance during use.

• Raw Material Inspection
  • All incoming materials verified with material certificates.
  • Wire diameter tolerance controlled within ±0.05 mm.
  • Cross-cut adhesion testing ensures zinc layer quality.
• In-Process Control
  • Laser angle detection performed every 500 units to ensure consistent bend accuracy.
• Final Product Inspection
  • 100% visual check: burr-free finish, even coating.
  • Random sampling for load-bearing and impact resistance testing.

Plate thickness measure

Zinc thickness measure

Weld detail

Semi-product

Finished products

Wire diameter measure

Hole size measure

Width measure

Height measure

Flatness test

bottom angle measure

Top angle measure

Metal pallet package

In warehouse

Loading

Loading

• Superior Accuracy: Top/bottom bends controlled within ±1°, allowing seamless panel alignment during installation.
• Weather Resistance: Third-party UV aging test confirmed no significant coating fade within 5 years.
• Efficient Turnaround: Entire project completed 3 days ahead of schedule, helping the client reduce overall construction costs.

This order involved strict technical and visual requirements. We maintained close communication with the customer at every production milestone, ensuring that each batch matched expectations. After successful delivery and installation, the customer expressed high satisfaction and placed a follow-up order of 3 additional containers.